Time-Saving Thread Protector Solution

At ProTorque, we are always looking for ways to improve efficiency and streamline operations for our clients. In the energy industry, where every second counts, even small adjustments can make a significant difference. This was highlighted recently when a client approached us with a challenge: they needed faster turnaround times for casing runs. Rather than simply delivering a standard solution, we took the opportunity to innovate, developing a modification to thread protectors that drastically reduced time spent on each connection.

The Challenge: Efficiency Above the Rotary Table

Casing runs are a critical part of drilling operations. They involve lowering casing strings into a wellbore to protect and reinforce the walls of the well. Efficiency in these operations is essential to minimize non-productive time and ensure smooth transitions between phases of the drilling process. One area where delays often occur on the rig floor is the removal of thread protectors—an essential part of maintaining the integrity of the casing during transportation and handling.

Traditionally, removing thread protectors requires eight to nine turns to detach. While this may seem insignificant on its own, when multiplied over 100’s of connections during a casing run, it adds up to a significant amount of time. Our client recognized this inefficiency and turned to us for a solution that would help accelerate their operations without compromising safety or quality.

The Solution: Modifying Thread Protectors

Our team at ProTorque prides itself on its ability to develop custom, “outside the box” solutions tailored to our clients’ needs. After analyzing the situation, we developed a modified thread protector designed to significantly reduce removal time. By altering the threading, we were able to reduce the required number of turns from eight or nine to just one or two.

This simple yet effective modification saves between 10 and 15 seconds per connection. Over the course of a full casing run, this adds up to a considerable time savings, allowing our client to stay on the critical path, reducing flat time, while maintaining the same high standards of safety and precision.

The Results: Improved Efficiency and Client Satisfaction

The impact of this small change has increased productive time. By cutting the time it takes to remove thread protectors, we were able to reduce flat time above the rotary table and increase operational efficiency. For the client, this meant not only faster completion of their casing runs but also lower operational costs due to reduced flat time and increased time spent on the critical path.

Beyond the immediate time savings, this solution exemplifies our commitment to client-driven innovation. At ProTorque, we don’t just offer off-the-shelf solutions; we take the time to understand our clients’ unique challenges and develop solutions that provide real value. Whether through, refining processes, or adopting new technologies, we are always looking for ways to help our clients stay ahead of the curve.

A Culture of Innovation

This thread protector modification is just a small example of how ProTorque consistently strives to set new standards in the oil and gas services industry. Our approach to innovation is rooted in collaboration with our clients, allowing us to tailor solutions that meet their specific needs and improve their operations in measurable ways.

As the energy industry continues to evolve, so too will the challenges our clients face. At ProTorque, we are committed to staying at the forefront of these changes, delivering solutions that drive efficiency, reduce costs, and ensure the highest levels of safety and quality in every project we undertake.