Drilling Down to Excellence: ProTorque’s Competency Program

Drilling Down to Excellence

ProTorque’s Competency Program

At ProTorque, we’re committed to driving industry standards and ensuring unparalleled service quality through our advanced Competency Program. This initiative not only empowers our workforce but also delivers significant benefits to our clients. Let’s dive into how ProTorque’s Competency Program sets us apart.

1. Building a Solid Foundation: Understanding Competency Programs

Developing competency-based training programs ensures your organization has the skills and resources to achieve its goals. These programs provide employees with a clear understanding of what they need to succeed, fostering a learning environment that helps individuals lead initiatives, solve problems, and contribute to the organization’s success.

2. Safety and Efficiency: Our Twin Pillars of Success

Our Competency Program is a cornerstone of ProTorque’s commitment to safety and efficiency. By investing in comprehensive training, we ensure that our crews operate with the highest standards of safety, minimizing risks and enhancing productivity.

Safety First: A highly trained workforce translates to a safer work environment, reducing risks for both our personnel and clients.
Increased Efficiency: Competent technicians complete tasks more quickly and accurately, maximizing rig uptime and minimizing costly downtime.

3. Consistent Quality: The Bedrock of Our Service

Consistency is key in delivering exceptional service. Our Competency Program guarantees that every ProTorque crew member meets the same high standards, ensuring reliable and consistent quality across all operations.

Standardized Expertise: Our rigorous competency program ensures that every team member delivers high-quality service, regardless of the project or location.
Continuous Improvement: By archiving graph data from all jobs and leveraging machine learning, we continuously enhance our services and maintain our competitive edge.

4. Client-Centric Benefits: Drilling for Success

Our Competency Program not only benefits our internal operations but also directly impacts our clients’ success and business growth. By fostering trust and delivering consistent quality, we build strong, long-lasting relationships with our clients.

Proactive Problem Solving: Well-trained personnel can identify potential issues early and implement effective solutions, ensuring project success and minimizing delays.
Stronger Client Relationships: Our consistent, high-quality service builds trust, fostering long-term partnerships and driving new business opportunities.

A Word from Landon McDonald, President

“Our Competency Program is not just about training; it’s about setting a new standard in the industry. By investing in our people, we ensure that our clients receive the best service possible, leading to safer, more efficient operations and stronger partnerships.”

ProTorque Energy Canada Acquires Hybrid Energy Services

ProTorque Energy Canada Ltd. (“ProTorque”) is pleased to announce the successful acquisition of Hybrid Energy Services Ltd. (“Hybrid”), with an effective date of August 1, 2024.

Hybrid has diversified TRS operations in Calgary, Grande Prairie, Edson and Red Deer, all in Alberta and Fort St. John, British Columbia. Hybrid will continue to provide Tubular Running Services from each of these locations and will remain operating as Hybrid Energy Services, a ProTorque Energy Canada company.

This acquisition reinforces and strengthens the ability of both companies to deliver services to its clients in a timely and cost-efficient manner, as they adapt to the needs of the energy industry and adjust to a continually changing operating environment, which emphasizes safety, climate awareness and flexibility in operations.

With this acquisition, both ProTorque and Hybrid emerge as stronger, more diversified energy service companies.

ProTorque wishes to thank Jason Lytwyn and his team at Hybrid for their support and effort in completing the transaction. We look forward to working with the Hybrid team.

About ProTorque Energy

ProTorque is an industry-leading energy service provider of Integrated Tubular Running Services and Midstream Construction Solutions, with operations in Western Canada, the USA and Colombia. For more information, contact us.

People Ops: Investing in Our Greatest Asset: Our People

PEOPLE OPS

Investing in Our Greatest Asset: Our People

At ProTorque, we recognize that our success hinges on the skills, dedication, and well-being of our people. That’s why we’ve made People Ops a cornerstone of our company. This comprehensive approach encompasses:

Talent Development: Attracting, training, and retaining the industry’s top talent. We invest in our people, providing opportunities for growth and ongoing development to ensure they reach their full potential.
Operational Excellence: Providing our team with the tools, resources, and clear processes they need to perform at their best. This includes a strong emphasis on mentorship and knowledge transfer.
Safety Culture: We create a work environment where safety is everyone’s responsibility. Through training, open communication, and empowerment, we foster a culture where identifying and addressing hazards is a priority.
Disrupting the Market: We encourage innovation at every level. Our team’s ideas and insights are invaluable in developing the new solutions that set us apart.

What is People Ops?

People Ops is about ensuring our team is equipped, motivated, and aligned with our overall goals. It answers key questions like:

Safety: What tools and training do our people need to maintain a safe work environment?
Competency: How do we ensure consistent skill levels and identify areas for development?
Operational Excellence: Are our processes efficient, and do they support our team’s success?
Measurement: What metrics track our progress in building a skilled, safe, and engaged workforce?

Who Owns People Ops?

“Operations OWNS Everything,” and that includes People Ops. Our leadership team champions this philosophy by setting the vision for safety and excellence, providing resources, and guiding the overall direction. Managers are key in implementing programs, supporting their teams, and fostering open communication. Most importantly, every ProTorque employee is empowered to contribute ideas, flag potential issues, and embody our commitment to a safe and productive work environment.

While our leadership sets the tone, true success in People Ops comes from the ground up. We’ll develop the framework, but the real power comes from the input of our people. It’s their insights that help improve processes, solutions, and ultimately make us a better company.

The ProTorque Difference: Our People

Our dedicated and skilled team is what sets us apart. Their expertise translates into:

Problem-Solving: The ability to quickly analyze issues and find effective solutions.
Efficiency: Proficiency and streamlined processes minimize downtime and errors.
Safety Focus: A proactive approach to hazard identification and mitigation.
Client Success: Our team’s dedication ensures projects are completed safely, on time, and to the highest standards.

The Approach: Operational Excellence

Our focus on People Ops is a key part of our commitment to operational excellence. This includes:

Customer Alignment: Understanding your needs to tailor our solutions.
Our Values: Guiding our actions and interactions.
Project Planning: Thorough assessments to ensure the right people, tools, and processes are in place.
Competency Assurance: Ongoing training and skill verification.

Continual Improvement

People Ops isn’t static – it’s about continuous growth. We use KPIs, assessments, and feedback to identify areas for improvement and empower our team to be part of the solution.

At ProTorque, People Ops isn’t just a program; it’s the driving force behind our commitment to operational excellence, safety, and continuous improvement. By investing in our people and empowering them to take ownership of their roles, we’re building a culture of innovation and expertise that sets us apart in the TRS industry. We recognize that our people are the key to our success, and we’re dedicated to providing them with the tools, resources, and support they need to thrive. This collaborative and proactive approach ensures that ProTorque remains at the forefront of the industry, delivering exceptional results for our clients and shaping the future of TRS.

About ProTorque Energy

ProTorque Energy is a leading international provider of Total Rig Solutions and midstream construction services for the oil and gas industry. With a focus on safety, technology, and their skilled team, they empower their clients to achieve their goals. For more information, contact us.

ProTorque Celebrates 20 Years of Innovation and Leadership in Total Rig Solutions (TRS)

ProTorque Energy, a leading provider of Total Rig Solutions (TRS) and midstream construction services, is celebrating its 20th anniversary. Since 2004, ProTorque has established a reputation for delivering cutting-edge services, prioritizing safety, and fostering a culture of innovation within the oil and gas industry.

Electric Hydraulic Power Unit (eHPU)

ProTorque’s Electric Hydraulic Power Unit (eHPU) transforms rig operations with a focus on efficiency, reliability, and reduced downtime. This rig-integrated unit draws power directly from the rig grid, replacing diesel-powered HPUs. Experience streamlined operations, simplified maintenance, a significant impact on rig time savings and a reduced environmental footprint.

#RedefineTRS™

FEATURES

Seamless integration with existing rig power, eliminating separate fuel-based units

Provides fewer tong trucks in use and on the road

Faster setup and tear-down compared to traditional hydraulic power sources

Engine-free design minimizes failure points and increases uptime

Fewer moving parts reduce maintenance requirements and downtime risks

Eliminates fuel expenses and lowers ongoing maintenance costs

ALL SERVICES, ALL LOCATIONS

Contact Us today!

Flush Mounted Spider – FMS

Flush Mounted Spider (FMS)

ProTorque offers the Flush Mounted Spider. This advanced rotary system delivers unmatched casing handling through replaceable die carriers and integrated back-up torque of up to 50,000 ft/lbs. Leverage streamlined, automated casing operations that outclass traditional methods.

#RedefineTRS™

FEATURES

Holds the weight of the casing string

Replaceable die carriers for superior casing control

Powerful backup torque (up to 50,000 ft/lbs) eliminates the need for manual tongs and separate backup systems

Low-profile design integrates into the rotary table

Streamlined processes reduce pinch points and increase overall rig floor safety

SPECIFICATIONS

* With addition of the adapter ring, same FMS can be used with any other most common 37 1/2″ rotaries: national or EMSCO configuration

Heading #3	Heading #3
MAXIMUM TENSION RATING	350 TONS
MAXIMUM WORKING PRESSURE	2000 PSI (13,790 kPa)
FLOW RATE REQUIRED	34 GPM (128 LPM)
MASS (TOOL ONLY)	2,900 LBS (1,315 KG)
MASS RANGE (CARRIERS AND GUIDE PLATES INCLUDED)	3,050-3,700 LBS (1,383-1,678 KG)
TIME TO EXTEND AND RETRACT	6 SECONDS
COMPATIBLE ROTARY TABLE	27 1/2”, 37 1/2*
CASING SIZE RANGE	13.625″ – 2.375″

*MAXIMUM TORQUE AT 2000 PSI WORKING PRESSURE ON A SINGLE JOINT

* torque values are determined by slip upon the pipe and not the limitations of the tool

Heading #3	Heading #3
MAXIMUM TENSION RATING	50,000
MAXIMUM WORKING PRESSURE	38,000
FLOW RATE REQUIRED	30,000
MASS (TOOL ONLY)	22,000
MASS RANGE (CARRIERS AND GUIDE PLATES INCLUDED)	14,000

ALL SERVICES, ALL LOCATIONS

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Bottom Hole Assembly (BHA) Frame

MOBILE BOTTOM HOLE ASSEMBLY (BHA) FRAME

The ProTorque BHA frame brings all of the make and break capabilities of a shop bucking unit and puts them in a mobile package. The frame can be shipped direct to your sites rather than shipping individual items to and from locations. The bucking frame consists of a tubular spinner, hydraulic stationary backup and a torque head with an adjustable span of up to 18 inches between the jaws. The four jaw design can accommodate pipe from 4 ½”” – 12” and up to 100,000 ft/lbs of torque. The frame safely assembles and disassembles any rotary shouldered connection(s). It is designed to assemble the bottom hole assembly offline. The horizontal position allows the operator to safely and easily align the threaded connection off the critical path. This reduces risk to employees on the rig floor as well as the chance of damage upon make-up or break-out, because the process is carried out off the critical path. The ProTorque Mobile BHA frame makes the process safer, saves valuable rig time and helps to reduce cost. All connections are able to be torque monitored, and a copy of those make up charts will be available on site.

The BHA frame is just another innovative way. ProTorque is redefining TRS. By striving for advancements in technology within our industry, we are known as one of the most technically advanced casing running solutionists on the market.

#RedefineTRS™

FEATURES

Single application savings up to 65%

Increase safety on rig floor

Efficient Use of Time (EUT)

Mobile design for direct on-site deployment

Run double or triple stands of drill pipe to save rig time

Reduce Carbon Footprint

SPECIFICATIONS

Heading #3	Heading #3
PIPE SIZE RANGE	4 ½”-12”
TORQUE RANGE	100,000 ft/lbs
WEIGHT	10,100 lbs
DIMENSIONS	95”L X 90”W X 57”H
BACK-UP JAW ADJUSTMENT (SCOPE)	18”

ALL SERVICES, ALL LOCATIONS

Contact Us today!

Midstream Services

MIDSTREAM SERVICES: EXPERIENCE, SAFETY, AND INNOVATION IN ACTION

ProTorque Energy Midstream (PTEM) delivers integrated midstream solutions rooted in deep experience, current digital practices, and a steadfast safety culture. From pipeline construction and facility maintenance to innovative produced-water recycling, our approach prioritizes operational excellence. We focus on informing and delivering value through technical expertise and proven practices, ensuring safer operations, lower risks, and reliable performance for our partners. Below, we outline how PTEM combines decades of industry know-how with modern technology and training to achieve superior outcomes.

TECHNICAL EXPERTISE AND PRECISE EXECUTION

PTEM’s leadership and crews bring decades of hands-on experience across multiple oil and gas basins. This extensive project background enables efficient execution and meticulous planning, which translates into reliable results for facility owners and operators. Our senior project managers and field supervisors apply deep practical knowledge to every project. For example, we detail complex piping systems and produce accurate, field-ready isometric drawings in-house, streamlining project timelines and reducing costly engineering iterations. The result is fewer delays and “surprises” during construction, keeping projects on schedule and on budget.

Specialized Capabilities: PTEM offers a full suite of midstream construction and maintenance services, leveraging specialized skills and certifications:

Turnkey Facility Construction: We handle projects end-to-end – from initial site preparation through civil, mechanical, and electrical work – to deliver fully integrated facilities ready for operation.

24/7 Pipeline and Facility Maintenance: Our rapid-response maintenance teams provide around-the-clock support to keep pipelines, gathering systems, and plants running smoothly, ensuring consistent uptime and operational continuity.

High-Quality Pressure Welding: We maintain ASME and API-certified welders for critical infrastructure. Our expert welding ensures the integrity and safety of pipelines and pressure vessels, meeting strict industry standards.

Midstream project execution often involves heavy machinery and skilled coordination. PTEM’s experienced crews and certified specialists ensure that construction and maintenance tasks are performed safely and efficiently, minimizing downtime.

This breadth of capabilities means fewer third-parties and handoffs, giving clients a single accountable partner for midstream projects. Our depth of expertise, combined with careful planning, delivers tangible benefits – less downtime, fewer costly surprises, and consistently high-quality results for our customers.

DIGITAL WORKFLOWS FOR EFFICIENT MAINTENANCE

Midstream maintenance demands rapid response and accurate execution. PTEM has embraced digital transformation to meet these demands. We moved away from traditional paper-based processes by implementing tablet-based digital workflows across all field maintenance activities. Field technicians now capture job data, equipment checklists, and safety observations on mobile devices, enabling real-time communication between the field and office. This connectivity yields several key advantages:

Instant Data Sharing: Work details (e.g. completed inspections or repairs) are synced instantly, leading to faster and more accurate job estimates and decision-making.

Improved Visibility: Office and management personnel can track job progress in real time, which streamlines communication and allows proactive support or adjustments as needed.

Reduced Administrative Burden: Digital records are automatically saved and organized. Instead of shuffling paperwork, teams can retrieve maintenance history, reports, and safety documentation immediately, accelerating approvals and reducing delays.

These digital workflows do more than save time – they improve reliability. By having up-to-date data at hand, our maintenance planners can schedule preventive actions more effectively, catch issues earlier, and avoid repeat trips. Industry studies have found that fully digitizing maintenance processes can increase equipment uptime by 5–15% and cut maintenance costs by 18–25%, thanks to gains in data-driven planning and reduced errors. PTEM’s on-the-ground experience reflects these gains: by using connected apps for inspections and reporting, we minimize miscommunication and ensure that no detail falls through the cracks. The bottom line is safer, faster maintenance that keeps critical midstream assets online.

SAFETY EMBEDDED IN EVERY OPERATION

At PTEM, safety is integrated into everything we do. We recognize that midstream construction and maintenance involve inherent risks, so we take a proactive, systematic approach to safety management on every job site. Key elements of our safety program include:

Daily Job Safety Analysis (JSAs): Each day and for each new task, crews perform JSAs to identify potential hazards and mitigation steps. This habit ensures everyone starts the job with situational awareness and clear safety controls.

Dedicated Safety Supervisors: For critical or high-risk projects, we assign experienced safety officers to oversee operations in the field. Their presence reinforces safe work practices, conducts spot inspections, and empowers any worker to pause work if unsafe conditions arise.

Rigorous Equipment Inspections: All tools, lifting gear, and heavy machinery undergo regular inspections and maintenance. Preventive upkeep of equipment helps avoid malfunctions that could lead to accidents.

By embedding these practices, PTEM has significantly reduced the risk of incidents, protecting our crews and clients’ assets. Our safety protocols not only prevent injuries but also avoid unplanned downtime or environmental incidents that can result from accidents. This integrated safety culture maintains client trust and ensures projects stay on track.

Importantly, safety at PTEM goes hand-in-hand with performance. We believe that a safe operation is an efficient operation. Industry data supports this: companies with strong safety training and culture have far fewer accidents. Comprehensive safety programs can cut workplace injuries by up to 50%. Fewer incidents mean work isn’t interrupted by investigations or manpower loss, which in turn means higher productivity. Our clients benefit from this safety-first ethos through peace of mind and reliable execution: jobs are done right the first time, without the setbacks that accidents or compliance issues can cause.

CONTINUOUS TRAINING AND DEVELOPMENT

To maintain our high safety and quality standards, PTEM heavily invests in ongoing training for all team members. We operate a dedicated training center that provides structured, scenario-based instruction replicating the challenges of midstream field work. This goes beyond basic orientation – it’s a continuous program to sharpen skills and verify competencies:

Hands-On Simulations: Employees regularly practice high-risk tasks in controlled environments. For example, crews might simulate a pipeline tie-in or pressure test procedure, allowing them to refine their technique and response to unexpected issues in a safe setting.

Certifications and Skill Mastery: We ensure every worker is fully certified and competent for the jobs they perform. Welders go through ASME/API certification programs and must demonstrate their ability on test joints. Electricians and instrumentation techs train on the latest automation systems. This rigorous preparation means our people show up to the job ready to execute correctly and safely.

Safety Drills and Compliance: Safety training is continuous. Workers review and drill on emergency response, proper use of personal protective equipment, and new safety protocols. By reinforcing these practices, we cultivate second-nature safety habits across the team.

This training-driven approach directly leads to superior operational discipline in the field. Teams that have repeatedly practiced tasks are more efficient and less prone to error. They are also more adaptable – if an unforeseen situation arises, a well-trained crew can draw on their exercises to respond effectively rather than react in panic. The payoff for our clients is tangible: fewer safety incidents, greater reliability, and lower overall risk during projects. In other words, our workforce training is an investment that protects your operations.

Moreover, training in specialized techniques allows us to tackle unique midstream challenges. For instance, PTEM technicians receive extensive education in handling corrosion-resistant materials (like fiberglass reinforced piping and HDPE) used in modern water infrastructure. This expertise leads to longer-lasting installations and fewer unexpected maintenance needs for facilities. By keeping our teams at the forefront of industry best practices, PTEM ensures that we not only meet regulatory requirements but often exceed them, delivering work of a quality that stands the test of time.

INNOVATIVE WATER MANAGEMENT SOLUTIONS

Produced water management is a pressing operational and environmental challenge in many oil and gas plays. Rather than view it as a burden, PTEM helps operators turn produced water from a liability into an asset. We specialize in the design and construction of Clean Brine Facilities (CBFs) – advanced water treatment installations that enable the recycling and reuse of produced water for hydraulic fracturing and other operations.

Our turnkey approach to CBF projects covers every aspect of water infrastructure. We handle site preparation and containment (including engineered liners and berms), install corrosion-resistant fiberglass pipelines and storage tanks, perform poly fusion welding for leak-proof connections, and integrate state-of-the-art water treatment systems. The goal is to treat the “dirty” produced water so that it meets the quality specifications for reuse in fracturing fluid or other industrial processes. By converting produced water into a reusable resource, operators can dramatically cut both disposal volumes and freshwater procurement. This yields substantial cost savings and environmental benefits – less wastewater to inject underground and less strain on local freshwater sources.

To put the economics in perspective, reusing produced water is often far cheaper than disposing of it. In the Permian Basin, for example, trucking and injecting wastewater can cost anywhere from $0.25 up to several dollars per barrel, depending on distance and disposal fees. In contrast, recycling that water for reuse has been achieved for roughly $0.15–$0.20 per barrel, well below typical disposal costs. That difference can translate to millions saved when you consider the high volumes of water involved. It also reduces the number of truck trips needed (cutting traffic and emissions) and mitigates the risk of induced seismicity linked to massive disposal injection. In short, a PTEM Clean Brine Facility helps clients save money while operating more sustainably. (Source: JPT (Society of Petroleum Engineers) – Balancing Growth and Risk: Water Management in the Permian (2025), on produced water recycling vs. disposal costs)

PTEM has a proven track record in this domain – our crews have successfully delivered multiple CBF projects, particularly across the Permian, tailoring each facility to the operator’s water composition and volume needs. Our experience allows us to anticipate site-specific challenges (such as scaling, bacterial growth, or variable water chemistry) and address them in the design phase. We also ensure a smooth startup and integration with the client’s existing infrastructure, so the new facility ramps up to full operation quickly and reliably.

Finally, as mentioned, our specialized training on these water systems means the teams building and maintaining your water treatment equipment are highly knowledgeable. They adhere to best practices for chemical handling, pump maintenance, and instrumentation calibration on water treatment units. The result is longer equipment life and more uptime for the water facilities, directly contributing to higher overall field productivity. By embracing practical innovation in water management, PTEM helps clients transform produced water from an operational headache into a strategic advantage.

DELIVERING RELIABLE VALUE FOR MIDSTREAM OPERATIONS

By combining digital efficiency, rigorous safety standards, experienced personnel, and continuous training, ProTorque Energy Midstream consistently delivers dependable results for midstream operations. Our approach is about proven practices that yield real value:

Fewer Disruptions: Careful planning, preventive maintenance, and quick response keep unplanned downtime to a minimum. Clients can trust that their pipelines and facilities will operate smoothly with PTEM on call.

Safer Job Sites: A strong safety culture and skilled crews mean projects are completed without incident. This protects everyone involved and avoids the cascading delays and costs that come with accidents.

Strategic Partnerships: We see ourselves as a partner in our clients’ success. Whether it’s protecting assets through proper maintenance or innovating a solution for water reuse, we align our services with the client’s operational goals. Your success is our priority, and that ethos guides every decision.

PTEM’s midstream services deliver operational reliability and peace of mind. Backed by decades of expertise and a forward-looking adoption of technology, we help midstream operators and facility owners achieve their objectives efficiently and safely. Our experience means you can count on us for honest assessments, fit-for-purpose solutions, and execution excellence.

EXPLORE OUR LATEST MIDSTREAM INSIGHTS

For a deeper dive into how PTEM approaches midstream challenges, check out our recent blog posts:

Enhancing Midstream Maintenance Through Digitalization and Safety – A closer look at how digital workflows and a safety-first mindset are improving maintenance outcomes.

Expertise and Precision: Our Approach to Midstream Construction and Maintenance – Learn how experience, planning, and training come together to drive project success in midstream operations.

Clean Brine Facilities: Turning Produced Water into Operational Advantages – Discover how water recycling facilities can cut costs and boost efficiency in produced water management.

COMPREHENSIVE SOLUTIONS

ProTorque Midstream offers a full slate of construction, pipeline maintenance and environmental services delivered safely, efficiently and cost-effectively. Whether you’re seeking an integrated solution or have a specific service need, we’re here to help.

TURN-KEY PROJECTS

Civil
Construction
Pipeline
Mechanical
Electrical
Instrumentation
Facility

INSTRUMENTATION & ELECTRICAL

Full-Service Automation
Instrumentation & Electrical
(programming, tubing, conduit,
installation, maintenance, etc.)
Instrument Calibration
Plant & Facility Maintenance

CONSTRUCTION

Saltwater Disposals
Clean Brine Facilities
Pipeline Construction
Pipeline Gathering System
Plant & Well Site Facilities
Amine Plants
DEHY Stations
Compressor Station
Well Hook-Ups, Fiberglass, HDPE Pipe
Full-Service Paint Crews
Steel Erection & Fabrication
Site Work – Preparing Drilling Site/Backfilling Reserve Pits, etc.

SAFETY TRAILERS

Safety Trailers, Eye Wash
& Shower
Equipped

PIPELINE MAINTENANCE

General Oilfield Maintenance
Pipeline Repairs Installations &
Rehab on Existing Lines
Pipeline Integrity Digs
Pipeline Material Supply
Hot Taps Up to 30” Lines
Welding/Specialty
Clearing ROW
Mowing Crews
Site Work
Reclamation

ENVIRONMENTAL SERVICES

Liners – Reserve Pit & Pad Liners (Smooth and Textured) 20 – 45 mil.
Temporary Containment Systems
Environmental Control Products

CONTACT US TODAY

Joe Estes

BUSINESS DEVELOPMENT

M: +1 409.550.1257

joe.estes@ptenergy.com

Steven Delgarza

OPERATIONS MANAGER

M: +1 956.243.5847

steven.delgarza@ptenergy.com

Michael Angelozzi

VICE PRESIDENT

M: +1 713.907.2226

michael.angelozzi@ptenergy.com

Dispatch: +1 713.300.5216 | 3424 South County Road 1192 Midland, TX 79706

COMPUTER ANALYZED TORQUE MONITORING (CATM) – TOP DRIVE

COMPUTER ANALYZED TORQUE MONITORING (CATM) – TOP DRIVE

The Torque Sub monitors the top drive output (Torque, RPM, Hookload) and displays a real-time graphical representation of the data delivered. From this, we develop a torque vs turns & time graph, exactly like the graph that would be obtained from a power tong using a traditional CATM system. This allows us to monitor and uphold the same integrity while making up tubular connections with a CRT.

#RedefineTRS™

FEATURES

Long battery life

Highest dynamic sampling rate of all manufacturers

Infrared (IR) turns counter built into the system, no external turns counters needed

SPECIFICATIONS

Heading #3	Heading #3
TORQUE CAPACITY	-50,000 to +50,000 ft/lbs (67,800 Nm)
HOIST CAPACITY	200,000 – 1,000,000 lbs (271,000 – 453,600 kg) tension with 2.25 safety factor
SAMPLING RATE	Dynamic, up to 480 samples/second
TORQUE/HOOK LOAD ACCURACY	1% of Full Scale
TURNS RESOLUTION	0.001 turns
TEMPERATURE RANGE	-40°C to 70°C (158°F)
BATTERY LIFE	30 days of continuous use
TRANSMISSION	2.4 GHz approved US, Canada and Europe
TRANSMISSION TYPE	Line of sight
ENCLOSURE RATING	Type 4X and IP 66
HAZARDOUS AREA CLASSIFICATION	Class 1, Division 1, Zone 1, Group IIB, T4 Protection Type: EX Flameproof Enclosure (d) Certification: CSA/UL/ATEX/IECEx
TORQUE SUB	Designed to API 8C specifications
THREADS	Manufactured to API 7 specifications
WEIGHT	Approximately 350 lbs (160 kg)
LENGTH	Standard shoulder to shoulder 21.6” (18.6” is the minimum shoulder to shoulder length if there is zero recut allowance)

ALL SERVICES, ALL LOCATIONS

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COMPUTER ANALYZED TORQUE MONITORING (CATM) – POWER TONGS

COMPUTER ANALYZED TORQUE MONITORING (CATM) – POWER TONGS

With a variety of issues that could occur while making up an array of different connections on the market, at ProTorque it is our belief that all tubular connections should use computer analysis. CATM delivers a graphical representation that allows us to interpret and prevent damaged or incorrectly made up connections from entering the wellbore. It helps to ensure peak performance and proper isolation for your packer systems. This isolation reduces and helps to eliminate leaks during the fracturing (FRAC) process, in turn mitigating environmental and unforeseen production risks.

#RedefineTRS™

FIELD ACCOUNTABILITY

Connection related issues are stopped immediately, mitigating the risk of further connection damage

Detailed graphical reports are generated highlighting each connection, statistical analysis and summary reports

Reduces damage due to RPM, over-torque, over-rotation and alignment issues

Recording and reporting torque, turns, RPM and applicable shoulder data for semi-premium and premium connections

FEATURES

Automatic system review of torque vs turns & time, delta torque and delta turns

Automatic shoulder selection and zoom review for accurately confirming shoulder point before connection approval

Data overlay to ensure consistency of the “last 10” joint review

Sensory control to ensure that the computer analytics can sample and review data correctly, even during challenging runs, conditions and connections

Real-time hydraulic dump control to protect the integrity of the connection

SPECIFICATIONS

Heading #3	Heading #3
SAMPLING FREQUENCY	1 – 8000 Hz
RECORDING FREQUENCY	Combined delta torque and delta time
CAL. MANAGEMENT	Mfg. specifications or local calibration. Shunt calibration with automatic “drift” tracking.
RESPONSE TIME	Electronics < .5 ms Hydraulic dump valve - typically 10 – 30 ms.
FINAL TORQUE	Average = optimum torque + – 1% Standard deviation < 2% under normal operating conditions.
OPERATING TEMP	Computer, 5 – 50°C (40 – 122°F) Junction box, minus 30 – 80°C (minus 22 -180°F)
TORQUE ACCURACY	Max error (% of full scale) = sqrt [Local force standard error2 + arm length error2 + 0.152] Typically less than 1%.
TURNS ACCURACY	Max error = + – one pulse of turns counter.
PRESSURE ACCURACY	Max error (% of F.S.) = sqrt [pressure standard error2 + 0.152] Typically less than 1%.

ALL SERVICES, ALL LOCATIONS

Contact Us today!