ProTorque Energy, a leading provider of Total Rig Solutions (TRS) and midstream construction services, is celebrating its 20th anniversary. Since 2004, ProTorque has established a reputation for delivering cutting-edge services, prioritizing safety, and fostering a culture of innovation within the oil and gas industry.
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ProTorque’s Electric Hydraulic Power Unit (eHPU) transforms rig operations with a focus on efficiency, reliability, and reduced downtime. This rig-integrated unit draws power directly from the rig grid, replacing diesel-powered HPUs. Experience streamlined operations, simplified maintenance, a significant impact on rig time savings and a reduced environmental footprint.
#RedefineTRS™
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ProTorque offers the Flush Mounted Spider. This advanced rotary system delivers unmatched casing handling through replaceable die carriers and integrated back-up torque of up to 50,000 ft/lbs. Leverage streamlined, automated casing operations that outclass traditional methods.
#RedefineTRS™
* With addition of the adapter ring, same FMS can be used with any other most common 37 1/2″ rotaries: national or EMSCO configuration
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MAXIMUM TENSION RATING | 350 TONS |
MAXIMUM WORKING PRESSURE | 2000 PSI (13,790 kPa) |
FLOW RATE REQUIRED | 34 GPM (128 LPM) |
MASS (TOOL ONLY) | 2,900 LBS (1,315 KG) |
MASS RANGE (CARRIERS AND GUIDE PLATES INCLUDED) | 3,050-3,700 LBS (1,383-1,678 KG) |
TIME TO EXTEND AND RETRACT | 6 SECONDS |
COMPATIBLE ROTARY TABLE | 27 1/2”, 37 1/2* |
CASING SIZE RANGE | 13.625″ – 2.375″ |
* torque values are determined by slip upon the pipe and not the limitations of the tool
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MAXIMUM TENSION RATING | 50,000 |
MAXIMUM WORKING PRESSURE | 38,000 |
FLOW RATE REQUIRED | 30,000 |
MASS (TOOL ONLY) | 22,000 |
MASS RANGE (CARRIERS AND GUIDE PLATES INCLUDED) | 14,000 |
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The ProTorque BHA frame brings all of the make and break capabilities of a shop bucking unit and puts them in a mobile package. The frame can be shipped direct to your sites rather than shipping individual items to and from locations. The bucking frame consists of a tubular spinner, hydraulic stationary backup and a torque head with an adjustable span of up to 18 inches between the jaws. The four jaw design can accommodate pipe from 4 ½”” – 12” and up to 100,000 ft/lbs of torque. The frame safely assembles and disassembles any rotary shouldered connection(s). It is designed to assemble the bottom hole assembly offline. The horizontal position allows the operator to safely and easily align the threaded connection off the critical path. This reduces risk to employees on the rig floor as well as the chance of damage upon make-up or break-out, because the process is carried out off the critical path. The ProTorque Mobile BHA frame makes the process safer, saves valuable rig time and helps to reduce cost. All connections are able to be torque monitored, and a copy of those make up charts will be available on site.
The BHA frame is just another innovative way. ProTorque is redefining TRS. By striving for advancements in technology within our industry, we are known as one of the most technically advanced casing running solutionists on the market.
#RedefineTRS™
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PIPE SIZE RANGE | 4 ½”-12” |
TORQUE RANGE | 100,000 ft/lbs |
WEIGHT | 10,100 lbs |
DIMENSIONS | 95”L X 90”W X 57”H |
BACK-UP JAW ADJUSTMENT (SCOPE) | 18” |
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ProTorque Energy Midstream (PTEM) delivers integrated midstream solutions rooted in deep experience, current digital practices, and a steadfast safety culture. From pipeline construction and facility maintenance to innovative produced-water recycling, our approach prioritizes operational excellence. We focus on informing and delivering value through technical expertise and proven practices, ensuring safer operations, lower risks, and reliable performance for our partners. Below, we outline how PTEM combines decades of industry know-how with modern technology and training to achieve superior outcomes.
PTEM’s leadership and crews bring decades of hands-on experience across multiple oil and gas basins. This extensive project background enables efficient execution and meticulous planning, which translates into reliable results for facility owners and operators. Our senior project managers and field supervisors apply deep practical knowledge to every project. For example, we detail complex piping systems and produce accurate, field-ready isometric drawings in-house, streamlining project timelines and reducing costly engineering iterations. The result is fewer delays and “surprises” during construction, keeping projects on schedule and on budget.
Specialized Capabilities: PTEM offers a full suite of midstream construction and maintenance services, leveraging specialized skills and certifications:
Midstream project execution often involves heavy machinery and skilled coordination. PTEM’s experienced crews and certified specialists ensure that construction and maintenance tasks are performed safely and efficiently, minimizing downtime.
This breadth of capabilities means fewer third-parties and handoffs, giving clients a single accountable partner for midstream projects. Our depth of expertise, combined with careful planning, delivers tangible benefits – less downtime, fewer costly surprises, and consistently high-quality results for our customers.
Midstream maintenance demands rapid response and accurate execution. PTEM has embraced digital transformation to meet these demands. We moved away from traditional paper-based processes by implementing tablet-based digital workflows across all field maintenance activities. Field technicians now capture job data, equipment checklists, and safety observations on mobile devices, enabling real-time communication between the field and office. This connectivity yields several key advantages:
These digital workflows do more than save time – they improve reliability. By having up-to-date data at hand, our maintenance planners can schedule preventive actions more effectively, catch issues earlier, and avoid repeat trips. Industry studies have found that fully digitizing maintenance processes can increase equipment uptime by 5–15% and cut maintenance costs by 18–25%, thanks to gains in data-driven planning and reduced errors. PTEM’s on-the-ground experience reflects these gains: by using connected apps for inspections and reporting, we minimize miscommunication and ensure that no detail falls through the cracks. The bottom line is safer, faster maintenance that keeps critical midstream assets online.
At PTEM, safety is integrated into everything we do. We recognize that midstream construction and maintenance involve inherent risks, so we take a proactive, systematic approach to safety management on every job site. Key elements of our safety program include:
By embedding these practices, PTEM has significantly reduced the risk of incidents, protecting our crews and clients’ assets. Our safety protocols not only prevent injuries but also avoid unplanned downtime or environmental incidents that can result from accidents. This integrated safety culture maintains client trust and ensures projects stay on track.
Importantly, safety at PTEM goes hand-in-hand with performance. We believe that a safe operation is an efficient operation. Industry data supports this: companies with strong safety training and culture have far fewer accidents. Comprehensive safety programs can cut workplace injuries by up to 50%. Fewer incidents mean work isn’t interrupted by investigations or manpower loss, which in turn means higher productivity. Our clients benefit from this safety-first ethos through peace of mind and reliable execution: jobs are done right the first time, without the setbacks that accidents or compliance issues can cause.
To maintain our high safety and quality standards, PTEM heavily invests in ongoing training for all team members. We operate a dedicated training center that provides structured, scenario-based instruction replicating the challenges of midstream field work. This goes beyond basic orientation – it’s a continuous program to sharpen skills and verify competencies:
This training-driven approach directly leads to superior operational discipline in the field. Teams that have repeatedly practiced tasks are more efficient and less prone to error. They are also more adaptable – if an unforeseen situation arises, a well-trained crew can draw on their exercises to respond effectively rather than react in panic. The payoff for our clients is tangible: fewer safety incidents, greater reliability, and lower overall risk during projects. In other words, our workforce training is an investment that protects your operations.
Moreover, training in specialized techniques allows us to tackle unique midstream challenges. For instance, PTEM technicians receive extensive education in handling corrosion-resistant materials (like fiberglass reinforced piping and HDPE) used in modern water infrastructure. This expertise leads to longer-lasting installations and fewer unexpected maintenance needs for facilities. By keeping our teams at the forefront of industry best practices, PTEM ensures that we not only meet regulatory requirements but often exceed them, delivering work of a quality that stands the test of time.
Produced water management is a pressing operational and environmental challenge in many oil and gas plays. Rather than view it as a burden, PTEM helps operators turn produced water from a liability into an asset. We specialize in the design and construction of Clean Brine Facilities (CBFs) – advanced water treatment installations that enable the recycling and reuse of produced water for hydraulic fracturing and other operations.
Our turnkey approach to CBF projects covers every aspect of water infrastructure. We handle site preparation and containment (including engineered liners and berms), install corrosion-resistant fiberglass pipelines and storage tanks, perform poly fusion welding for leak-proof connections, and integrate state-of-the-art water treatment systems. The goal is to treat the “dirty” produced water so that it meets the quality specifications for reuse in fracturing fluid or other industrial processes. By converting produced water into a reusable resource, operators can dramatically cut both disposal volumes and freshwater procurement. This yields substantial cost savings and environmental benefits – less wastewater to inject underground and less strain on local freshwater sources.
To put the economics in perspective, reusing produced water is often far cheaper than disposing of it. In the Permian Basin, for example, trucking and injecting wastewater can cost anywhere from $0.25 up to several dollars per barrel, depending on distance and disposal fees. In contrast, recycling that water for reuse has been achieved for roughly $0.15–$0.20 per barrel, well below typical disposal costs. That difference can translate to millions saved when you consider the high volumes of water involved. It also reduces the number of truck trips needed (cutting traffic and emissions) and mitigates the risk of induced seismicity linked to massive disposal injection. In short, a PTEM Clean Brine Facility helps clients save money while operating more sustainably. (Source: JPT (Society of Petroleum Engineers) – Balancing Growth and Risk: Water Management in the Permian (2025), on produced water recycling vs. disposal costs)
PTEM has a proven track record in this domain – our crews have successfully delivered multiple CBF projects, particularly across the Permian, tailoring each facility to the operator’s water composition and volume needs. Our experience allows us to anticipate site-specific challenges (such as scaling, bacterial growth, or variable water chemistry) and address them in the design phase. We also ensure a smooth startup and integration with the client’s existing infrastructure, so the new facility ramps up to full operation quickly and reliably.
Finally, as mentioned, our specialized training on these water systems means the teams building and maintaining your water treatment equipment are highly knowledgeable. They adhere to best practices for chemical handling, pump maintenance, and instrumentation calibration on water treatment units. The result is longer equipment life and more uptime for the water facilities, directly contributing to higher overall field productivity. By embracing practical innovation in water management, PTEM helps clients transform produced water from an operational headache into a strategic advantage.
By combining digital efficiency, rigorous safety standards, experienced personnel, and continuous training, ProTorque Energy Midstream consistently delivers dependable results for midstream operations. Our approach is about proven practices that yield real value:
PTEM’s midstream services deliver operational reliability and peace of mind. Backed by decades of expertise and a forward-looking adoption of technology, we help midstream operators and facility owners achieve their objectives efficiently and safely. Our experience means you can count on us for honest assessments, fit-for-purpose solutions, and execution excellence.
For a deeper dive into how PTEM approaches midstream challenges, check out our recent blog posts:
ProTorque Midstream offers a full slate of construction, pipeline maintenance and environmental services delivered safely, efficiently and cost-effectively. Whether you’re seeking an integrated solution or have a specific service need, we’re here to help.
TURN-KEY PROJECTS
INSTRUMENTATION & ELECTRICAL
CONSTRUCTION
SAFETY TRAILERS
PIPELINE MAINTENANCE
ENVIRONMENTAL SERVICES
The Torque Sub monitors the top drive output (Torque, RPM, Hookload) and displays a real-time graphical representation of the data delivered. From this, we develop a torque vs turns & time graph, exactly like the graph that would be obtained from a power tong using a traditional CATM system. This allows us to monitor and uphold the same integrity while making up tubular connections with a CRT.
#RedefineTRS™
Long battery life
Highest dynamic sampling rate of all manufacturers
Infrared (IR) turns counter built into the system, no external turns counters needed
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TORQUE CAPACITY | -50,000 to +50,000 ft/lbs (67,800 Nm) |
HOIST CAPACITY | 200,000 – 1,000,000 lbs (271,000 – 453,600 kg) tension with 2.25 safety factor |
SAMPLING RATE | Dynamic, up to 480 samples/second |
TORQUE/HOOK LOAD ACCURACY | 1% of Full Scale |
TURNS RESOLUTION | 0.001 turns |
TEMPERATURE RANGE | -40°C to 70°C (158°F) |
BATTERY LIFE | 30 days of continuous use |
TRANSMISSION | 2.4 GHz approved US, Canada and Europe |
TRANSMISSION TYPE | Line of sight |
ENCLOSURE RATING | Type 4X and IP 66 |
HAZARDOUS AREA CLASSIFICATION | Class 1, Division 1, Zone 1, Group IIB, T4 Protection Type: EX
Flameproof Enclosure (d) Certification: CSA/UL/ATEX/IECEx |
TORQUE SUB | Designed to API 8C specifications |
THREADS | Manufactured to API 7 specifications |
WEIGHT | Approximately 350 lbs (160 kg) |
LENGTH | Standard shoulder to shoulder 21.6” (18.6” is the minimum shoulder to shoulder length if
there is zero recut allowance) |
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With a variety of issues that could occur while making up an array of different connections on the market, at ProTorque it is our belief that all tubular connections should use computer analysis. CATM delivers a graphical representation that allows us to interpret and prevent damaged or incorrectly made up connections from entering the wellbore. It helps to ensure peak performance and proper isolation for your packer systems. This isolation reduces and helps to eliminate leaks during the fracturing (FRAC) process, in turn mitigating environmental and unforeseen production risks.
#RedefineTRS™
Connection related issues are stopped immediately, mitigating the risk of further connection damage
Detailed graphical reports are generated highlighting each connection, statistical analysis and summary reports
Reduces damage due to RPM, over-torque, over-rotation and alignment issues
Recording and reporting torque, turns, RPM and applicable shoulder data for semi-premium and premium connections
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SAMPLING FREQUENCY | 1 – 8000 Hz |
RECORDING FREQUENCY |
Combined delta torque and delta time |
CAL. MANAGEMENT | Mfg. specifications or local calibration. Shunt calibration with automatic “drift” tracking. |
RESPONSE TIME | Electronics < .5 ms Hydraulic dump valve - typically 10 – 30 ms. |
FINAL TORQUE | Average = optimum torque + – 1% Standard deviation < 2% under normal operating conditions. |
OPERATING TEMP | Computer, 5 – 50°C (40 – 122°F) Junction box, minus 30 – 80°C (minus 22 -180°F) |
TORQUE ACCURACY | Max error (% of full scale) = sqrt [Local force standard error2 + arm length error2 + 0.152] Typically less than 1%. |
TURNS ACCURACY | Max error = + – one pulse of turns counter. |
PRESSURE ACCURACY | Max error (% of F.S.) = sqrt [pressure standard error2 + 0.152] Typically less than 1%. |
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The RCD (Rotating Control Device) Press is used to install or remove a tubular onto an RCD Head. The head is used with Managed Pressure Drilling (MPD) and is conventionally installed on the rig floor. This method of installation can cause a variety of handling and safety concerns. When installing ahead on the rig floor, the rig cost is Non-Productive Time (NPT) so by taking this operation offline we are able to remove the hazards and costs associated.
#RedefineTRS™
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PRESS STROKE LENGTH | 36” (914.4 mm) |
OVERALL HEAD LENGTH (MAXIMUM) | 52” (1,320 mm) |
HEAD OD (MAXIMUM) | 24” (609 mm)
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TUBULAR OD (RANGE) | 3 – 7.63” (76.2 – 193.8 mm) |
UNIT PRESSURE RATING (MAXIMUM) | 3,000 PSI (20,700 kPa) |
HYDRAULIC FLOW REQUIREMENTS | 5 – 70 gal/min (19 – 265 L/min) |
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The Bucking Frame, when coupled with any power tong, can be used for making and breaking out threaded connections. The compact footprint can be utilized in even the most remote locations and it safely assembles and disassembles connections for casing accessories (float shoe / collar), pups, hangers and many other threaded tools.
#RedefineTRS™
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PIPE SIZE RANGE | Power Tong 4.5 – 13.63” (114.3 – 346 mm) Back-up jaw 4 – 15” (101.6 – 381 mm) |
TORQUE RANGE |
4.5 – 5.5” (114.3 – 139.7 mm) 25,000 ft/lbs (33,850 Nm) 7 – 13.63” (177.8 – 346 mm) 35,000 ft/lbs (47,400 Nm) |
FLOW RATING | 40 – 60 GPM (152 – 227 LPM) |
WEIGHT | 4,500 lbs (2045 kg) |
DIMENSIONS | Length 95” (2,413 mm), Width 58” (1,473 mm), Height 68” (1,727 mm) |
HEIGHT ADJUSTMENT | 12” (305 mm) |
BACK-UP JAW ADJUSTMENT (SCOPE) | Maximum 52” (1,321 mm) Minimum 9”
(229 mm) |
**All specifications are power tong dependent** |
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The Torque Sub is used to regularly verify the top drive and rig tong torque outputs. This is to ensure that they are accurate and to reduce damage to the rotary shoulder connections during make-up. Regular verifications help to prevent downtime, equipment failure, repair costs and can extend the service life of your drill pipe.
#RedefineTRS™
A variety of factors can cause a Top Drive to apply errant torque or hookload. This might include mistaken system settings, temperature variations, plumbing leaks, and SCR or voltage issues. These factors can go undetected and cause incorrect torque values. There is only one way to ensure a Top Drive is delivering correct make-up torque to your connections – by directly measuring the torque being applied using a direct measurement tool.
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TORQUE CAPACITY | 40,000 – 50,000 ft/lbs (54,200 – 67,700 Nm) | |
HOIST CAPACITY | 750,000 – 1,000,000 lbs (375 – 500 tons) | |
WEIGHT | Approx 350 lbs (160 kg) | |
SUB LENGTH | 18.6 – 22” (472.4 – 558.8 mm) | |
**Specialty weights, lengths and capacities will depend on customer drill pipe specifications** |
Since a direct (not derived or estimated) Torque / Hookload and RPM measurements are captured by the Torque Sub, it removes additional calculations, correlations or guesswork. Measurements captured allow an operator to adjust the set points on the Top Drive or EDR to maximize the accuracy and drilling parameters.
** Calibration may require manufacturer-specific servicing of equipment**
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